Alluvial gold

Sticky Clay vs Free-Washing Gold Ore: Why the Flowsheet Changes

How clay behavior changes residence time, scrubbing, classification, water balance and fine-gold recovery in an alluvial circuit.

Two alluvial deposits can look similar in a photograph and require very different washing circuits. The important question is not whether clay exists, but how the material behaves when wetted and agitated.

Free-washing feed

Free-washing gravel breaks down rapidly with water and moderate agitation. The process can focus on stable feeding, oversize removal, classification and gravity recovery.

Even here, excessive water is not automatically helpful. High dilution increases pumping and settling duties and can reduce control in downstream separators.

Plastic or sticky clay

Sticky clay may roll into balls, trap dense particles and pass through a screen without releasing its internal sand. This material needs residence time and attrition. A short trommel fitted only with spray bars may wet the surface without completing disaggregation.

The washing stage should be evaluated by the condition of its discharge, not by how forcefully water is sprayed into the feed.

Slime generation changes the downstream problem

Aggressive attrition can release valuable fine particles, but it also creates a larger ultrafine stream. That stream may increase slurry viscosity, overwhelm settling capacity and carry fine gold into tailings.

The flowsheet therefore has to balance liberation and slime control. The correct answer can include separate treatment or rejection of a fine fraction, depending on its gold content.

Test with representative material

A useful test records disaggregation time, water demand, screen behavior and gold distribution by size. A jar or bucket observation is a start, but bulk variability should be considered before sizing the plant.

Project review

Start with the ore, not a machine list.

Share the mineral, target capacity and what you already know about the feed. We will review the project within one business day.

Assess My Project